Take a look at the expert's point of view on "digital sewing"

The digital technology transformation of sewing machinery manufacturing, first of all, from the current situation analysis, the current sewing machine manufacturing carries a lot of stand-alone assembly lines, there are situations such as low level of automation, labor-intensive, weak quality assurance, etc., products rely on people instead of equipment. To ensure that the quality meets the equipment requirements, the proportion is low. Therefore, to realize the intelligent manufacturing of sewing machine production itself, it mainly solves the problem of physical fitness, cost reduction and efficiency improvement. From the perspective of demand, the industry has common needs for flexible processing production lines with high efficiency, full automation, strong quality assurance capability and low cost. In addition, there are intelligent elements that can complete data collection and analysis, and combine and share data through database, which can be combined with upper-level MES, The demand for functions such as docking with ERP systems and conducting in-depth analysis of big data is becoming more and more obvious.

Guang Dongjingmu (Zhongshan) Machinery Co., Ltd. is a mechanical hardware manufacturer specializing in design, development, manufacturing and sales. Its main products are sewing accessories, such as: plastic tape measure, clothes measure, tag gun (chest card gun) , spray guns, industrial regulations, hexagonal acupuncture keys, screwdrivers, special aluminum beer racks (rubber racks), strapping trays (coiling trays), irons and wire machines and other types of products. After more than ten years of hard work, exploration and practice, it has formed a unique technical process and established a reliable quality assurance system.

Second, the production mode level. At present, there are four modes: series, parallel, fishbone, and unit. Each mode has its own advantages and disadvantages. Specific to the factors that affect the line construction mode, the most important is the production program, and then the requirements for processing parts materials, processing content and processing accuracy. At the same time, the investment strategy is also relatively related. Combined with the characteristics of the sewing machine industry, it is more likely that several modes will be integrated with each other to provide customized line construction in the future: flexible production can be achieved to the greatest extent by configuring pallet warehouses and fixture warehouses to adapt to similar products on different platforms and the commonality of different products. Production.

Third, the sewing machine industry has many product categories and fast replacement, and the requirements for production fixtures are correspondingly higher. Flexible production requires rapid replacement of multiple varieties. The solution provided by Dongfeng Manufacturing is to use the traveling fixture mode + zero-point positioning fixture mode. That is, the pallet positioning module or positioning pallet at the working part, so as to realize the versatility of large and small batches. There is no need to stop the line or replace the fixture during production changeover. It only needs to cooperate with the pallet to correspond to different products and different platforms.

In addition, Liu Zhengan, vice president of the China Institute of Fashion Technology Innovation, also said that the first half of the Internet is a demand-side change, and the second half is to enter the industrial Internet level. The manufacturing industry has fully entered the digital age. The industrial age tested the ability to mass-produce similar products, and the future will test the ability to produce different things. As a service industry, how to match the needs of downstream industries? How to help enterprises build core barriers faster, better, and more accurately, from the four dimensions of quality improvement, cost reduction, efficiency enhancement, and innovation, into the subdivision field from a single point, all have the potential to become an industry unicorn.

It can be predicted that the industry will definitely form a large service platform for the industry chain in the future, with one end linking service providers and the other end linking industry users in various segments. Based on technical services and platform application scenarios, build an Internet platform for the sewing industry to help upstream and downstream enterprises in the industry chain achieve the foundation for landing and survival. The sewing machine industry needs to consider, focusing on the core competitiveness of a single point in the subdivision field, and extending it to the surface to form a large industrial chain platform for the sewing industry. Returning to the dimension of technology itself, most medium and large enterprises have successively launched various systems such as ERP in the past ten years, but the common difficulty is that there is no integrated top-level blueprint planning, which leads to only staying in the primary dimension of informatization. It cannot be raised to the strategic dimension of digital survival and integrated with the business strategy of the enterprise. ERP was originally born to solve financial problems. The application of ERP in western developed countries has had a very clear "boundary" under the iterative accumulation of development and evolution over the past decades. Therefore, we can fully apply these "boundaries" and the derived experiences and models to the sewing machine industry, and combine them with industry applications for my use.

Guang Dongjingmu (Zhongshan) Machinery Co., Ltd. is a mechanical hardware manufacturer specializing in design, development, manufacturing and sales. Its main products are sewing accessories, such as: plastic tape measure, clothes measure, tag gun (chest card gun) , spray guns, industrial regulations, hexagonal acupuncture keys, screwdrivers, special aluminum beer racks (rubber racks), strapping trays (coiling trays), irons and wire machines and other types of products. After more than ten years of hard work, exploration and practice, a unique technical process has been formed, and a reliable quality assurance system has been established. The product quality has always been among the best in the industry.